A Leader In Abrasives & Sandblasting Equipment

The type of blasting media and sandblasting abrasives is the most important part of the blasting process. Most applications use compressed air to push the abrasives at a high psi to clear the part of surface. Other applications have a wheel blasting system, where a wheel is used to through metal media at the parts or surface. Different abrasives provide different surface finishes.

We stock every type of blasting abrasives. Include silicon carbide, garnet, glass beads, steel grit, walnut shells, plastic media, aluminum oxide, and corn cob.

Each type of abrasive has its unique properties and is suitable for specific surface treatments. The right type of sandblasting abrasives will help to ensure that the surface is prepared and cleaned properly. Sandblasting abrasives are used in a variety of industries including aerospace, marine, construction, automotive and general manufacturing.

Sandblasting cabinets are enclosed spaces that are used to clean the parts that need to be cleaned. These cabinets are designed to contain the abrasive material used in the sandblasting process, preventing it from spreading throughout the workspace.

Sand blast cabinets come in different sizes and shapes, depending on the specific application. Larger parts and equipment requite blast rooms when the cabinet is too small. Some cabinets have built-in dust collectors and reclaim systems to remove the debris generated during the sandblasting process.

The most popular abrasives used in blast cabinets are glass beads & aluminum oxide. These abrasives can be reclaimed (or recycled) therefore reducing the total amount of new abrasives that are needed. The cabinet is equipped with a gun that directs the abrasive material onto the surface being treated.

Sand blast cabinets offer a safe and efficient way to blast. They provide a controlled environment for blasting operations while minimizing exposure to hazardous materials.

Sandblasting Rooms

Safety

Preassembled blast rooms are designed with a focus on safety to provide a controlled and secure environment for abrasive blasting processes. However, safety ultimately depends on proper installation, maintenance, and adherence to operational guidelines. Here are some factors that contribute to the safety of preassembled blast rooms:

Ventilation Systems: Adequate ventilation is crucial to control dust and fumes generated during the abrasive blasting process. Preassembled blast rooms typically include well-designed ventilation systems and dust collection units to ensure a safe working environment.

Operator Safety Measures: These blast rooms often incorporate safety features such as emergency shutdown controls, interlocks, and personal protective equipment (PPE) requirements for operators. Training and adherence to safety protocols are essential for those working inside the blast room.

Lighting: Proper illumination is critical for the safety and accuracy of abrasive blasting operations. Preassembled blast rooms typically include specialized lighting systems to enhance visibility and prevent accidents.

Access Doors: Large access doors are designed for easy entry and exit of workpieces, but they also serve as safety features. Emergency exits and quick egress points are often incorporated into the design to ensure the safety of personnel in case of an emergency.

Compliance with Standards: Reputable manufacturers design preassembled blast rooms to meet industry standards and regulations regarding safety, environmental impact, and worker health. Compliance with these standards helps ensure that the equipment is built with safety in mind.

Turnkey Solutions: Many preassembled blast rooms are offered as complete, turnkey solutions. This means that the entire system, including safety features and operational controls, is integrated and tested by the manufacturer before installation, reducing the likelihood of safety issues resulting from poor integration or component compatibility.

It’s important for operators and facility managers to follow manufacturer guidelines, conduct regular maintenance, and provide proper training for personnel working in or around preassembled blast rooms. When used and maintained correctly, preassembled blast rooms can provide a safe and controlled environment for abrasive blasting processes.

Reliability and Uptime

The reliability of a blast room is crucial for ensuring efficient and safe operations. Here are several aspects to consider when discussing blast room reliability:

Equipment Quality:

The reliability of a blast room heavily depends on the quality of the equipment used. High-quality blasting machines, abrasive recovery systems, and dust collection systems contribute to the overall dependability of the blast room.

Ventilation and Dust Collection:

Adequate ventilation and dust collection systems are essential for maintaining a clean and safe working environment. Reliable dust collection systems prevent the accumulation of abrasive dust, protecting both equipment and workers from potential hazards.

Material Handling Systems:

Efficient material handling systems, including conveyor belts and transfer mechanisms, contribute to the reliability of the blast room. These systems must be durable and designed to handle the specific requirements of the materials being processed.

Safety Features:

A reliable blast room should be equipped with robust safety features, including emergency shutdown mechanisms, proper lighting, and safety interlocks. These features are critical for protecting workers and preventing accidents.

Abrasive Media Recycling:

Blast rooms often incorporate abrasive media recycling systems to maximize efficiency and reduce costs. The reliability of these systems is crucial for maintaining a continuous and consistent blasting process.

Structural Integrity:

The structural integrity of the blast room itself is vital for long-term reliability. The room should be constructed with durable materials capable of withstanding the abrasive blasting process without deterioration or compromise.

Maintenance Protocols:

HEPA breathing filters need to be serviced to manufacturer specifications and blast masks to OSHA standards. Not adhering OSHA standards and breathing air quality for employee safety will result in a shut-down.

Establishing regular maintenance protocols is essential for ensuring the ongoing reliability of a blast room. This includes routine inspections, equipment checks, and preventive maintenance to address potential issues before they lead to downtime.

Operator Training:

Operator competence contributes significantly to the reliability of a blast room. Proper training ensures that operators understand the equipment, follow safety protocols, and can troubleshoot minor issues, minimizing the risk of downtime due to operator error.
Compliance with Regulations:

Compliance with industry regulations and safety standards is critical for the overall reliability of a blast room. Ensuring that the facility meets or exceeds regulatory requirements contributes to a safe and reliable working environment.

Monitoring and Control Systems:

Advanced monitoring and control systems enhance the reliability of blast rooms by providing real-time data on process parameters. These systems allow operators to make adjustments as needed, ensuring consistent and efficient blasting operations.
In summary, blast room reliability is a multifaceted concept that encompasses the quality of equipment, safety features, structural integrity, maintenance practices, and operator training. A well-designed and properly maintained blast room is essential for achieving consistent and reliable abrasive blasting processes in industrial settings.

Benefits of Buying a New Blast Room

Deciding between a new or used abrasive blast room involves considering several factors, and each option comes with its own set of advantages and potential drawbacks.

New blast rooms often incorporate the latest technological advancements and features. This can include improved abrasive recovery systems, more efficient dust collection systems, advanced control interfaces, and other innovations that enhance overall performance and productivity.

When purchasing a new abrasive blast room, you have the opportunity to customize the system to meet your specific requirements. This includes selecting the size, features, and configurations that best suit your applications. Customization ensures that the blast room is optimized for your unique needs.

New equipment typically comes with a warranty, providing assurance that the manufacturer stands behind the product. This can be crucial for addressing any potential issues that may arise shortly after installation. Additionally, manufacturers of new equipment often offer comprehensive customer support and maintenance services.

New blast rooms are designed to meet or exceed current industry standards and regulations. This is especially important for ensuring a safe working environment and compliance with environmental and safety requirements. Up-to-date equipment is more likely to meet the latest standards than older, used equipment.

New equipment tends to have a longer lifespan compared to used machinery. The components are fresh, and the materials are less likely to have experienced wear and tear. Investing in new equipment can offer a more extended period of reliable service before major overhauls or replacements are needed.

Newer blast rooms often incorporate energy-efficient technologies, leading to cost savings over the long term. Improved efficiency can result in reduced abrasive consumption, lower energy costs, and better overall process performance.

New equipment is less likely to experience unexpected breakdowns or require frequent repairs, leading to reduced downtime. This can be particularly important in industries where continuous operation is critical to meeting production schedules.
While there are clear benefits to buying a new abrasive blast room, it’s important to note that budget constraints and specific operational needs may make used equipment a viable option for some businesses. When considering a purchase, it’s essential to carefully evaluate both new and used options based on factors such as your budget, production requirements, and the condition of the used equipment.

Portable Blast Pots

A portable blast pot, also known as a portable sandblaster or abrasive blasting pot, is a piece of equipment used in abrasive blasting processes for surface preparation and cleaning. It is designed to be mobile and can be transported to different job sites where abrasive blasting is required. The primary purpose of a portable blast pot is to propel abrasive media, such as sand, grit, or shot, at high velocity to clean, strip, or prepare surfaces for coatings.

Here are the key components and features of a portable blast pot:

Pressure Vessel:

The pressure vessel is a container that holds the abrasive media and pressurized air. It is typically made of durable materials like steel to withstand the pressure generated during the blasting process.

Abrasive Media Valve:

The abrasive media valve controls the flow of abrasive material from the pressure vessel to the blasting hose. This valve is often remotely operated by the blasting operator.

Blast Hose:

The blast hose is a flexible, reinforced hose that carries the abrasive media from the pot to the nozzle. It is designed to handle the high-pressure abrasive flow.

Nozzle:

The nozzle is the component at the end of the blast hose where the abrasive media exits the system. Nozzles come in various shapes and sizes, and the selection depends on the application and the desired blasting effect.

Air Compressor:

Portable blast pots require a compressed air source, usually provided by an air compressor. The air compressor supplies the air needed to propel the abrasive media out of the nozzle at high speed.

Control Systems:

Portable blast pots may have control systems for adjusting the pressure, flow, and other parameters of the blasting process. These controls can help operators tailor the blasting operation to the specific requirements of the job.

Wheels and Handles:

Portability is a key feature of these units. Many portable blast pots are equipped with wheels and handles, making them easy to move around a job site. Some models may also include a trailer for towing behind a vehicle.

Portable blast pots find applications in various industries, including construction, shipbuilding, automotive, and maintenance, where on-site surface preparation or cleaning is necessary. They are particularly useful for tasks such as rust removal, paint stripping, and cleaning surfaces before applying coatings. The mobility of these units allows for flexibility in tackling different projects without the need for a fixed blasting setup.

Brands We Carry

Clemco

Clemco Industries Corp. is a well-known manufacturer of abrasive blasting equipment and related accessories. The company provides a range of products designed for abrasive blasting processes, which involve propelling abrasive materials against a surface at high velocities to clean, smooth, or shape the substrate. Clemco’s blast equipment is widely used in various industries for applications such as surface preparation, coating removal, and general cleaning.

Schmidt

Schmidt is another well-known manufacturer of abrasive blasting equipment, offering a range of products designed for various applications in surface preparation and cleaning. Schmidt’s blast equipment is used in industries such as construction, manufacturing, and maintenance for tasks like removing coatings, rust, and scale from surfaces.

Empire

Empire Abrasive Equipment Company is a manufacturer of air-blast equipment for a variety of industrial applications. They specialize in designing and producing equipment for surface preparation, cleaning, and finishing.

BLAST-IT-ALL

BLAST-IT-ALL is a company that specializes in manufacturing abrasive blast cabinets and related equipment for industrial applications.

BCT

Blast Cleaning Technologies (BCT) is a company that specializes in providing solutions for surface preparation and finishing applications. They are known for manufacturing a range of wheel blast equipment used in abrasive blasting processes. Wheel blast equipment typically involves the use of a wheel or turbine to propel abrasive media at high velocities for tasks such as cleaning, peening, and surface preparation.